Manufacturing Capabilities

Core Machinery & Process Infrastructure

Six manufacturing divisions operating as one closed-loop value chain — from molten casting to final coating micron verification.

Manufacturing Units

Palghar & Vasai East

Processes

Unified quality control

±0.03

mm Laser Accuracy

CNC positional repeatability

1,000+

Hrs Salt-Spray

ASTM B117 coating life

Six Divisions

Infrastructure Bento

Every division's core machinery and its primary industrial output.

Division 01

Aluminum Melting & Casting

Core Machinery

Temperature-controlled reverberatory/tilting furnaces, rotary nitrogen degassing, ceramic foam filtration.

Primary Output

Commercial purity ingots (IE-07/EC), die-casting alloy ingots (ADC12, LM6, LM24), rolling slabs.

Division 02

Aluminum Sheet Rolling

Core Machinery

2-Hi / 4-Hi cold rolling mills, tension leveling lines, slitting lines, stucco & checkered embossing rolls.

Primary Output

Mill-finish sheets, coils, tread plates, roofing sheets, cladding strips (0.30 mm to 6.00 mm).

Division 03

Aluminum Circle Blanking

Core Machinery

Automatic eccentric blanking presses, controlled-atmosphere batch annealing furnaces.

Primary Output

Deep-drawing grade circles (100 mm to 1200 mm dia) for cookware, utensils, pressure cookers, lighting.

Division 04

CNC Sheet & Tube Laser

Core Machinery

2D dual-pallet flatbed fiber lasers & 3D rotary chuck tube/profile lasers with automatic bundle loaders.

Primary Output

Precision cut sheet blanks, mitered structural tubes, slotted channels, beams, chassis profiles.

Division 05

CNC Bending & Fabrication

Core Machinery

Multi-axis servo-hydraulic CNC press brakes, 3D modular welding tables, MIG/TIG/Laser welding cells.

Primary Output

Formed panels, electrical enclosures, machine frames, structural skids, custom OEM assemblies.

Division 06

Surface Treatment Plants

Core Machinery

Automated 9-tank chemical pre-treatment + electrostatic powder booth; 7-stage 450°C HDG zinc kettle line.

Primary Output

RAL powder-coated architectural/industrial parts & hot-dip galvanized infrastructure steel.

Quality Metrology & Assurance

Stage-Gate Inspection

Documented inspection protocols from raw alloy chemistry to final coating micron verification.

Optical Emission Spectroscopy (OES) verifies exact aluminum alloy chemistry per heat

Digital micrometers, ultrasonic gauges & Webster/Brinell hardness testers on sheets and circles

Coordinate laser checks ensure first-article accuracy on 2D/3D laser-cut & CNC-bent components

Dry Film Thickness (DFT) verification via digital Elcometer

Cross-Hatch Adhesion testing — ASTM D3359, 5B rating

Preece / Hammer uniformity testing of galvanizing (IS:2633)

Continuous bath titration across all 9 powder-coating tanks & 7 galvanizing stages

Mill Test Certificates (MTC) supplied with every dispatch

Metallurgical Lab

OES · DFT · ASTM D3359 5B

Standards & Test Protocols

IS:2629IS:4759IS:2633ASTM A123ASTM B117ASTM D3359ASTM Grain Size 6-8